Start Your New Instant Quote
All uploads are secure and confidential.
Services we can provide
We provide services for feasibility analysis, mold flow/thermal simulation, cooling system design, 3D printing services, base frame/datum machining, and precision finishing processes, delivering end-to-end manufacturing excellence for 3D mold component printing.
Our Equipment
-
Makino EDM EDGE3i/EDNC6i
Qty : 9
Max. Machining Range(mm) : 500*450*240
Tolerance(mm) : ±0.002
Speed(rpm) : 42000Makino EDM EDGE3i/EDNC6i
-
Roders RXP601DSH 5-Axes
Qty : 9
Max. Machining Range(mm) : 500*450*240
Tolerance(mm) : ±0.002
Speed(rpm) : 42000Roders RXP601DSH 5-Axes
-
Roders RXP500 3-Axes
Qty : 9
Max. Machining Range(mm) : 500*450*240
Tolerance(mm) : ±0.002
Speed(rpm) : 42000Roders RXP500 3-Axes
-
Makino Wire CUT U6
Qty : 9
Max. Machining Range(mm) : 500*450*240
Tolerance(mm) : ±0.002
Speed(rpm) : 42000Makino Wire CUT U6
-
MITSUBISHI EDM EA8PS
Qty : 9
Max. Machining Range(mm) : 500*450*240
Tolerance(mm) : ±0.002
Speed(rpm) : 42000MITSUBISHI EDM EA8PS
-
HEXAGON GLOBAL S 575
Qty : 9
Max. Machining Range(mm) : 500*450*240
Tolerance(mm) : ±0.002
Speed(rpm) : 42000HEXAGON GLOBAL S 575
-
HEXAGON Metus452F
Qty : 9
Max. Machining Range(mm) : 500*450*240
Tolerance(mm) : ±0.002
Speed(rpm) : 42000HEXAGON Metus452F
-
Grinder Okamoto ACC350
Qty : 9
Max. Machining Range(mm) : 500*450*240
Tolerance(mm) : ±0.002
Speed(rpm) : 42000Grinder Okamoto ACC350
Material Introduction
| Material | Timax1052 | Timax2036 | Timax2050 | Timax2054 | Timax2056 | Timax4052 |
|---|---|---|---|---|---|---|
| Application | Injection mold component | Metal components, inspection tools, jigs | Thin-walled parts, open-type sprue bushings, mold cores, inserts, sliders, etc. | Lifters, sliders, core pulls, valve-gate bushings, wear-resistant plates | High wear/ corrosion- resistant mold components with fiberglass (GF), carbon fiber (CF), or corrosive additives | All die-casting mold components |
| Characteristics | Good toughness, easy to process， Wear-resistant, poor corrosion resistance | Corrosion- resistant, good weldability, high strength, high toughness, easy to process | Corrosion- resistant, wear-resistant, high toughness, high polishability | High wear resistance, corrosion-resistant, high toughness, high polishability | High hardness, corrosion-resistant, wear-resistant, high polishability, extremely high ductility and toughness | Excellent tempering resistance, good resistance to heat checking, cracking, thermalwear, and plastic deformation |
| Material Categories | Age-hardening steel | Stainless Steel | High-grade stainless tool steel | High-grade stainless tool steel | High-grade stainless tool steel | Hot work tool steel |
| Steel Equivalents | H13/8407/1.2344 | 316L | S136/1.2083 | Stavx/Mirrax/M333 | M333/M340 | DIEVAR |
| Hardness | Hardness range: HRC35-52 | ≤HRB90 | Hardness range: HRC35-50 | Hardness range: HRC35-54 | Hardness range: HRC35-56 | Hardness range: HRC35-54 |
| Recommend hardness : HRC48-52 | Recommend hardness : HRC48-50 | Recommend hardness : HRC50-54 | Recommend hardness : HRC52-56 | Recommend hardness : HRC50-52 | ||
| Compatible Base Materials | H13/8407/1.2344 | / | P20/718/718H/ S136/1.2083 | S136/FS636 | UNIMAX/S136/ 1.2083 | 8148/H13/DIEVAR |
| Material properties: Corrosion resistance | ★ ☆ ☆ ☆ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ☆ |
| Wear resistance | ★ ★ ☆ ☆ ☆ | ★ ★ ☆ ☆ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ★ | ★ ★ ★ ★ ★ | ★ ★ ★ ★ ☆ |
| Polishability | ★ ★ ★ ★ ☆ | ★ ★ ☆ ☆ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ☆ |
| Toughness | ★ ★ ★ ☆ ☆ | ★ ★ ☆ ☆ ☆ | ★ ★ ★ ★ ★ | ★ ★ ★ ☆ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ★ |
| Ultimate hardness | ★ ★ ★ ★ ☆ | ★ ☆ ☆ ☆ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ☆ | ★ ★ ★ ★ ★ | ★ ★ ★ ★ ☆ |
| High-temperature fatigue resistance | ★ ★ ☆ ☆ ☆ | ★ ☆ ☆ ☆ ☆ | ★ ☆ ☆ ☆ ☆ | ★ ☆ ☆ ☆ ☆ | ★ ☆ ☆ ☆ ☆ | ★ ★ ★ ★ ★ |
| Application Fields | Injection molds | Metal components, tooling jigs | Injection molds | Injection molds | Injection molds | Die-casting mold |
Case Stduies
The Parameter
Part name : Automotive interior and exterior trim - front mold insert
Dimensions | mm (L*W*H) : 62.950x57.900x62.820
Technical difficulties : complex shape, waterway machining cannot be made, long cooling cycle
Printing material : T2054
Molding method : full printing
Molding surface appearance requirements : demolding polishing
Hardness requirements | HRC : 52-54
Number of waterways | Group : 1
Waterway inlet and outlet dimensions | mm : ∅5.00
Equivalent cross-sectional area | mm : ∅5.00
Cooling medium : water
Cycle improvement : 32.0%
Dimensions | mm (L*W*H) : 62.950x57.900x62.820
Technical difficulties : complex shape, waterway machining cannot be made, long cooling cycle
Printing material : T2054
Molding method : full printing
Molding surface appearance requirements : demolding polishing
Hardness requirements | HRC : 52-54
Number of waterways | Group : 1
Waterway inlet and outlet dimensions | mm : ∅5.00
Equivalent cross-sectional area | mm : ∅5.00
Cooling medium : water
Cycle improvement : 32.0%
The Parameter
Part name : New energy vehicle logo-front mold insert
Dimensions | mm (L*W*H) : 156.800x194.130x64.48
Technical difficulties : Air trapped in the product, unbalanced temperature at the glue inlet, long cooling time
Printing material : T2050
Molding method : Grafting printing
Molding surface appearance requirements : A2
Hardness requirements | HRC : 48-52
Number of waterways | Group : 2 (1 set of air circuits)
Waterway inlet and outlet dimensions | mm : ∅5.00 (air circuit ∅3.50)
Equivalent cross-sectional area | mm : ∅5.00 (air circuit ∅3.50)
Cooling medium : water
Cycle improvement : 42.0%
Dimensions | mm (L*W*H) : 156.800x194.130x64.48
Technical difficulties : Air trapped in the product, unbalanced temperature at the glue inlet, long cooling time
Printing material : T2050
Molding method : Grafting printing
Molding surface appearance requirements : A2
Hardness requirements | HRC : 48-52
Number of waterways | Group : 2 (1 set of air circuits)
Waterway inlet and outlet dimensions | mm : ∅5.00 (air circuit ∅3.50)
Equivalent cross-sectional area | mm : ∅5.00 (air circuit ∅3.50)
Cooling medium : water
Cycle improvement : 42.0%
